Plug. Measure.
Act. Improve.
The ultimate Industry 4.0 machine monitoring system. Costs less than a coffee per day.
DISCOVER
HIDDEN PROFITS
DISCOVER HIDDEN PROFITS
Connecting the dots and dashes
Improving machine capacity utilization is key to operational scalability and profitability. Leanworx presents an exceptional fusion of AI, IoT, and Cloud to bring you a seamless experience in machine monitoring to take on manufacturing challenges head-on. Stay connected with your machines 24/7, access data on the go and make real-time decisions instantly to keep your machines humming – efficiently and profitably.
The Leanworx advantage
Plug and Play.
Easy to use. Economical.
Welcome to the world of rapid machine efficiency improvement with Leanworx predictive diagnostics. Transform your capacity utilization, cut down on CapEx, and effortlessly navigate market fluctuations with enhanced resilence.
See a BIG reduction in downtime, in 1 month.
Achieve an impressive 5X to 15X return on investment in a matter of months.
Plug-and-play simplicity ensures you start seeing valuable data within 30 minutes.
Experience the magic of IoT and Cloud – No need for IT infrastructure.
Fast-track your journey to Industry 4.0 with our economical, accurate, and instant data solutions.
Gain actionable insights on the go, enabling you to make real-time decisions.
Effortlessly integrate with ERP systems for seamless operations.
Tailored for every shop floor, accommodates 2 or 250 machines to suit your needs.
Maximizing
Value
Leanworx gives decision makers at all levels accurate and instant data, wherever they are, on any device, 24/7. It connects seamlessly to ERP or any other software. IoT, Cloud and AI-powered data analytics give you dashboards, Andon boards, historical reports and trends, and alerts on mobile phone enabling foresight and action to counter the inefficiencies and issues before time.
Benefits seen by Leanworx users
- Reduce machine downtime by upto 70%
- Improve OEE by upto 40%
- Freeze CapEx on new machines - 2 years
- Reduce machine breakdown by upto 90 %.
- Increase production quantity by upto 60%
- Reduce operator attrition through incentives
- Stop working 1 shift in a day
Our
Customers
Our diverse clientele spans various manufacturing industries, and our services are meticulously tailored to meet their unique needs and aspirations. From precision engineering to heavy machinery, from electronics to automotive, packaging to plastics, Leanworx is helping transform productivity and profits across manufacturing units in India and overseas.
Our
Customers
Speak
Our clientele includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
Gavin Price
MD Aaran Engineering
We’ve seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are. It’s actually helped us to move from three shifts down to two shifts with more output. So we’ve taken from about 30% spindle utilization to now over 55% spindle utilization. It’s allowed us to put a bonus structure in place which is monitorable.
We’ve been extremely happy with the way that they’ve worked, which is coming from the way that the utilization of the machines has improved. Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity. So I would definitely recommend leanworks to others who are doing CNC machining like we are. We are spread over four plants, but can control them all from our office, looking at the data, getting information real time, getting updates and reports every day.
Deepak Pinto
MD, Zenith Precision
B.T. Umesh
DGM, CIM Tools
So overall, I see at least eight to 10% of efficiency improvement with this, especially OEE and the spindle run. Spindle run is effective utilization of spindle run. There are a lot of idle times that was there. Setup time was reduced. We can see there is an improvement of at least ten to 12% of production improvements. Just you put a monitoring. Then the discipline came into picture. Further details has come out and identified the root causes. And then we improve the efficiencies. That’s how we have implemented, thanks to Leanworx.
Leanworxs we have been able to bring down our machine downtime by about 30% and the increase in OEE by 10% which ten to 15%, which is a huge saving. Now we plan to connect all the 24 machines we have through leanworxs and have a comprehensive data on that. We have been getting fantastic results out of it. The reports that we generate every morning gives us a good insight on the productivity and the performance of the operator as well as the machine. I recommend it highly to all the manufacturers who have CNC setups or any machines that can be fitted with this.
Sanjay Desai
CEO, RBD Engineers
Gurpreet Singh
MD, Pal Shell Cast
We were satisfied with the results, the part count accuracy. So we installed it 100 machines now. So we installed leanworxs on all kinds of machines like CNC turning centers, VMC grinding machines, honing machine leak testing machines. And we were very happy with the ease of connectivity of leanworxs. Like it takes hardly ten minutes for that person to connect to the machine. I can tell you that we are able to reduce the downtime, we are able to improve the productivity. The middle level supervisors and managers are also satisfied with the exact data what they are getting from the leanworx system.
The quality of data, accuracy of data, timeliness of the data is very, very important. That’s how Leanworxs is helping implementing leanworxs we are no longer discussing the quality of data accuracy of data. Discussion revolves around what can be done to improve the productivity. Looking at the benefit of utilizing and improving the equipment due utilization, the incremental cost. What we incur by paying the subscription is very small and it’s a good value proposition from our point of view.
L Krishnan
MD, TaeguTec India
Gavin Price
MD Aaran1 Engineering
We've seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are running. It's actually helped us to move from 3 shifts down to 2 shifts with more output. So we've moved from about 30% spindle utilization to now over 55% spindle utilization.
Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity.
Deepak Pinto
MD Zenith Precision
Overall, I see at least 8 to 10% efficiency improvement, especially OEE and the spindle run time. Setup time has been reduced and we can see an improvement of at least 10 to 12% production improvement.
B.T. Umesh
DGM, CIM Tools
It takes hardly 10 minutes for a person to connect to the machine. I can tell you that we are able to reduce the downtime, and we are able to improve productivity. The middle level supervisors and managers are also satisfied with the exact data that they are getting from the Leanworx system.
Gurpreet Singh
MD, Pal Shell Cast
With Leanworx we have been able to bring down our machine downtime by about 30% and increase in OEE by 10 to 15%, which is a huge saving. We have been getting fantastic results out of it. The reports that we generate every morning give us a good insight on the productivity and the performance of the operator as well as the machine.
CEO,RBD Engineers
Sanjay Desai
L Krishnan
After implementing Leanworx we are no longer discussing the quality of data or accuracy of data. Discussion revolves around what can be done to improve productivity. Looking at the benefit of utilizing and improving the equipment utilization, the incremental cost that we incur by paying the subscription is very small and it's a good value proposition from our point of view.
MD, TaeguTec India
Anil Machani
When a customer asks, What is your OEE? We say 85%. Are we really at 85%? I don't think so. After installing Leanworx and improving systems, it's 88 when we finally checked the last time. So that's a substantial advantage.
Director & President - Operations, SSS Springs
Yes. We provide a 5-day free demo, with assistance in installation and usage. Click here to book a live demo with us.
the installation typically happens within 7 working day from the date of purchase. The time taken to install is not more than a few hours for up to 10 machines. Above 10 machines may take a total installation time of at least 8-10 working days.
With Leanworx you will get to start feeding data from your machines instantly and get the data within minutes from the time of installation. It is that fast.
We provide a tailored to scale model. Whether you want Leanworx to be made available for just 2 machines or 250 machines, we have you covered.
Through strong firewalls and careful curated systems we ensure security every step of the way. Password protections ensure that the data, reports and alerts are made available only to the intended recipient. We have data security at every stage, from data collection at the machine to viewing the reports and alerts.
Between 5% and 20% of the benefits. We have multiple modules. You can choose what you want based on your needs, like a restaurant menu. Get in touch, and get surprised by how economical Leanworx is. Click here to know more.
Success
Stories
