Unlock
Rapid Growth
Harness the power of machine monitoring
At Leanworx, our people and systems synergize seamlessly to create top-tier machine monitoring solutions. While our machines go to work for you based on failsafe logic driven by advanced Al to adeptly handle complexities, preempting errors in real-time, we draw strength from our people with deep manufacturing experience who intimately understand your pain-points. This fusion of technology and human expertise is the backbone of our commitment to delivering unparalleled efficiency and scalability.
Learn how Leanworx works
Fuel for your
Machine health
Continuous Data Tracking
Plug and play, hassle free 24/7 tracking of machine performance across machine functions.
Visualisation and Reporting
Data compression algorithm for high speed reporting alerts for data cleansing and enrichment.
Prompt alerts and notifications
Omni-channel alert systems for problem-solving on the go
Dynamic Data capture
Seamless data capture through mobile network, LAN, Ethernet, and direct lot hardware integration
Ease of integration
Custom APIs to link Leanworx with ERP, planning, maintenance, attendance systems and more
Multi-server compatibility
Compatible solutions across public cloud, private cloud and on-premise enterprise
Unlock a suite of powerful features to propel your machines forward and send your profits soaring.
Tailored to your
Industry needs
01
Precision Engineering
Leanworx is transforming Precision Engineering operations, enhancing efficiency and ensuring reliability in manufacturing processes. With plug-and-play technology, data visibility is achieved within 15 minutes. resulting in substantial improvements within just one month, including enhanced OEE, reduced downtime, and minimized rejections.
Machines covered by Leanworx in Precision Engineering:
- Coordinate Measuring Machines (CMM):
Enables real-time data analysis, predictive maintenance, and stringent quality control.
- CNC Machining Centers:
Optimizes tool paths and automates parameter adjustments for enhanced overall efficiency.
- Grinding Machines:
Facilitates precision in manufacturing processes through real-time monitoring.
02
Metal Cutting and Metal Works
In the realm of Metal Cutting and Metal Works, Leanworx monitors CNC turning centers, CNC machining centers, sheet metal presses. and forging presses. These machines, equipped with Al-driven systems and IoT connectivity, benefit from real-time monitoring. predictive maintenance, and optimized performance.
Machines covered by Leanworx in Metal Cutting and Metal Works:
- CNC Turning Centers:
Real-time monitoring for optimal performance and maintenance scheduling.
- CNC Machining Centers:
Utilizes advanced technologies for real-time monitoring and performance optimization.
- Sheet Metal Presses:
Enhances efficiency through predictive maintenance.
- Forging Presses:
Optimizes forging processes with Al-driven systems.
03
Heavy Machinery
In the Heavy Machinery industry, integrating Al and IoT for advanced machine monitoring has revolutionized operations for excavators, bulldozers, and cranes. Equipped with IoT sensors, these machines ensure real-time equipment health monitoring, fuel consumption tracking, and predictive maintenance, resulting in significant improvements in OEE, downtime, and rejections.
Machines covered by Leanworx in Heavy Machinery:
- Excavators:
Real-time monitoring for optimal performance and maintenance scheduling
- Bulldozers:
Utilizes advanced technologies for real-time monitoring and predictive maintenance.
- Cranes:
Ensures heightened operational efficiency through real-time equipment health monitoring.
04
Electronics
Precision in Electronics manufacturing is elevated with Al-driven Pick- and-Place Machines, Automated Optical Inspection (AOI) Systems, and Surface Mount Technology (SMT) Machines. These machines leverage Al and IoT for real-time monitoring, enhancing precision in component placement, defect inspection, and increasing overall efficiency.
Machines covered by Leanworx in Electronics:
- Pick-and-Place Machines:
Ensures heightened accuracy in component placement, reducing errors.
- Automated Optical Inspection (AOI) Systems:
Facilitates defect inspection for high-quality production.
- Surface Mount Technology (SMT) Machines:
Enhances efficiency in soldering and component placement.
05
Automotive
The Automotive sector benefits from Al-powered robotic welding systems, automated guided vehicles (AGVs), and 3D printing machines. These systems ensure weld quality monitoring, material handling efficiency, route optimization, predictive maintenance, and optimization of welding parameters.
Machines covered by Leanworx in Automotive:
- Robotic Welding Systems:
Monitors weld quality and ensures optimal welding parameters.
- Automated Guided Vehicles (AGVS):
Enhances material handling efficiency and route optimization.
- 3D Printing Machines:
Optimizes 3D printing parameters for improved performance.
06
Packaging
Automated Packaging Lines, Carton Erecting Machines, and Labeling Machines, enriched with AI for quality control and loT sensors for real-time monitoring, offer optimized packaging processes.
Machines covered by Leanworx in Packaging:
- Automated Packaging Lines:
Optimizes packaging processes for increased efficiency.
- Carton Erecting Machines:
Streamlines carton forming processes and monitors material usage.
- Labeling Machines:
Enhances accuracy in labeling, reducing errors.
07
Plastics
In the Plastics sector, Leanworx monitors injection molding machines, extrusion machines, and blow molding machines. These machines use Al and lot for real-time monitoring of molding parameters, predictive maintenance, and consistent product quality.
Machines covered by Leanworx in Plastics:
- Injection Molding Machines:
Ensures real-time monitoring and consistent product quality.
- Extrusion Machines:
Utilizes Al algorithms for process optimization and predictive maintenance.
- Blow Molding Machines:
Enhances efficiency through continuous monitoring and predictive maintenance.
08
Foundry
Leanworx covers Core Shooter, Mould Making Machines, Pouring Lines, Fettling, and Pressure Die Casting in the Foundry sector. These machines leverage Al and IoT technologies for accurate data monitoring, predictive maintenance, and efficient foundry operations.
Machines covered by Leanworx in Foundry:
- Core Shooter:
Enhances efficiency through real-time monitoring and predictive maintenance.
- Mould Making Machines:
Facilitates accuracy in moulding processes.
- Pouring Lines:
Ensures optimized pouring processes through Al-driven systems.
- Fettling:
Monitors and optimizes fettling processes for improved efficiency.
- Pressure Die Casting:
Leverages Al and loT for accurate data monitoring and predictive maintenance.
Frequently Asked Questions.
Yes. We provide a 5-day free demo, with assistance in installation and usage. Click here to book a live demo with us.
the installation typically happens within 7 working day from the date of purchase. The time taken to install is not more than a few hours for up to 10 machines. Above 10 machines may take a total installation time of at least 8-10 working days.
With Leanworx you will get to start feeding data from your machines instantly and get the data within minutes from the time of installation. It is that fast.
We provide a tailored to scale model. Whether you want Leanworx to be made available for just 2 machines or 250 machines, we have you covered.
Through strong firewalls and careful curated systems we ensure security every step of the way. Password protections ensure that the data, reports and alerts are made available only to the intended recipient. We have data security at every stage, from data collection at the machine to viewing the reports and alerts.
Between 5% and 20% of the benefits. We have multiple modules. You can choose what you want based on your needs, like a restaurant menu. Get in touch, and get surprised by how economical Leanworx is. Click here to know more.
