Machine monitoring.
Plug and play.
Industry 4.0
Reporting and alerting of Production quantity,
OEE, Downtimes, Consumables, Quality, Energy,
Maintenance, Operator efficiency.
What can Leanworx do for you ?
Leanworx Industry 4.0 machine monitoring system gives you data from your machines 24/7, enables you to reduce waste of machine capacity, improve OEE and profits dramatically. Our users have seen these benefits:
Stopped working nightshift - doing in 2 shifts what they were doing in 3.
Stopped buying new machines-postponed capex by 2 years.
Eliminated paper entry on shop floor.
Reduced consumptions of furnace gases, electrical energy.
Reduced downtime by 70%.
Getting production data automatically into ERP.
Reduced rejections, rework, getting data for SPC.
Improved operator retention-paying wages and incentives based on efficiency.
Reduced downtime during machine breakdowns.
Reduced consumption of inserts and tools.
Prevented machine breakdowns through autonomous maintenance, preventive maintenance.
Leanworx
machine monitoring
system users
Our users range from firms with 5 machines to 250 machines.
Leanworx has modules for all sizes of users, and is very
affordable for any size of shop floor
CAPEX reduction -Rs. 5.6 Cr. CapEx postponed by 2 years. Firm postponed buying 18 machines costing Rs. 5.6 Cr., by 2 years. Even though orders were increasing by 15 % a year. Using LEANworx for downtime tracking of machines.
CUSTOMER STORIES
Get in touch for
Get going with machine monitoring in few hours, at the cost off a cup of coffee per day.
For a variety of Industry 4.0 applications – production monitoring, machine downtime monitoring, OEE,
revenue loss and gain, consumables usage monitoring, CNC machine monitoring, maintenance, purchase,
quality.
Leanworx comes to you from manufacturing engineers with deep experience on shop floors. We understand your machine monitoring system requirements, and your pain points.
MACHINE
MONITORING
24/7
- • Production tracking, downtime tracking
- • Quality, OEE
- • View reports on web, wherever you are
- • Plug and play - get going in 1 hour
- • Do-It-Yourself. No IT infrastructure
- • Get Industry 4.0 enabled economically, fast
INCREASE
SHOP FLOOR
PROFITS
- • Reduces machine downtime
- • Reduces production costs
- • Reduces part rejections
- • Reduces breakdown
- • Improves return on investment
TRACKING & REPORTING
Tracking and daily, weekly, custom-period reports and long term trends.
- • Production
- • OEE and downtime
- • Consumable usage
- • Quality
- • Maintenance
- • Revenue opportunities
- • Paperless shop floor
REPORTS
Reports for various levels of personnel in an organization. On their mobile phone, tab or laptop.
- • Production quantity
- • Productivity - OEE and Downtime
- • Quality - Revenue, dimensions
- • Consumables usage quantity and cost
- • Operator-wise production and performance
- • Long term trends
- • Maintenance
ALERTS
Alerts on mobile and email on abnormal conditions.
- • Production target shortfall
- • Abnormal rejections
- • Abnormal machine downtime
- • Machine breakdown
- • Operator absent
- • Setup change
DATA CAPTURE
Ability to capture data from machines via multiple methods.
- • From machine relays, via mobile network
- • From machine relays, via LAN
- • From machine's ethernet port, via LAN
Know More about
Leanworx machine monitoring system - USPs
Want to be a Reselling partner ?
INDUSTRY 4.0 based machine monitoring systems are growing rapidly, and offer
huge business opportunities. We are looking for Resellers and business
partners in India and overseas. If you are in factory automation or selling ERP,
CNC machines, cutting tools, work holding or any shopfloor productivity
improvement equipment, LEANworx can complement your business.
if you're interested.
