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Plug. Measure.
Act. Improve.

The ultimate Industry 4.0 machine monitoring system. Costs less than a coffee per day.

DISCOVER

HIDDEN PROFITS

DISCOVER HIDDEN PROFITS
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Machines using Leanworx
1100 +
Machine hours saved
6000 M+
Savings for customers
Rs. 5 M+

Connecting the dots and dashes

Improving machine capacity utilization is key to operational scalability and profitability. Leanworx presents an exceptional fusion of AI, IoT, and Cloud to bring you a seamless experience in machine monitoring to take on manufacturing challenges head-on. Stay connected with your machines 24/7, access data on the go and make real-time decisions instantly to keep your machines humming – efficiently and profitably.

The Leanworx advantage

Plug and Play.
Easy to use. Economical.

Welcome to the world of rapid machine efficiency improvement with Leanworx predictive diagnostics. Transform your capacity utilization, cut down on CapEx, and effortlessly navigate market fluctuations with enhanced resilence.

OEE
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See a BIG  reduction in downtime, in 1  month.

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Achieve an impressive 5X to 15X return on investment in a matter of months.

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Plug-and-play simplicity ensures you start seeing valuable data within 30 minutes.

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Experience the magic of IoT and Cloud – No need for IT infrastructure.

Fast-track your journey to Industry 4.0 with our economical, accurate, and instant data solutions.

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Gain actionable insights on the go, enabling you to make real-time decisions.

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Effortlessly integrate with ERP systems for seamless operations.

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Tailored for every shop floor, accommodates 2 or 250 machines to suit your needs.

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Maximizing

Value

Leanworx gives decision makers at all levels accurate and instant data, wherever they are, on any device, 24/7. It connects seamlessly to ERP or any other software. IoT, Cloud and AI-powered data analytics give you dashboards, Andon boards, historical reports and trends, and alerts on mobile phone enabling foresight and action to counter the inefficiencies and issues before time.  

Benefits seen by Leanworx users

Our

Customers

Our diverse clientele spans various manufacturing industries, and our services are meticulously tailored to meet their unique needs and aspirations. From precision engineering to heavy machinery, from electronics to automotive, packaging to plastics, Leanworx is helping transform productivity and profits across manufacturing units in India and overseas.

Our

Speak

Customers

Our clientele includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.

Gavin Price

MD Aaran Engineering

We’ve seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are. It’s actually helped us to move from three shifts down to two shifts with more output. So we’ve taken from about 30% spindle utilization to now over 55% spindle utilization. It’s allowed us to put a bonus structure in place which is monitorable.

We’ve been extremely happy with the way that they’ve worked, which is coming from the way that the utilization of the machines has improved. Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity. So I would definitely recommend leanworks to others who are doing CNC machining like we are. We are spread over four plants, but can control them all from our office, looking at the data, getting information real time, getting updates and reports every day. 

Deepak Pinto

MD, Zenith Precision

B.T. Umesh

DGM, CIM Tools

So overall, I see at least eight to 10% of efficiency improvement with this, especially OEE and the spindle run. Spindle run is effective utilization of spindle run. There are a lot of idle times that was there. Setup time was reduced. We can see there is an improvement of at least ten to 12% of production improvements. Just you put a monitoring. Then the discipline came into picture. Further details has come out and identified the root causes. And then we improve the efficiencies. That’s how we have implemented, thanks to Leanworx. 

Leanworxs we have been able to bring down our machine downtime by about 30% and the increase in OEE by 10% which ten to 15%, which is a huge saving. Now we plan to connect all the 24 machines we have through leanworxs and have a comprehensive data on that. We have been getting fantastic results out of it. The reports that we generate every morning gives us a good insight on the productivity and the performance of the operator as well as the machine. I recommend it highly to all the manufacturers who have CNC setups or any machines that can be fitted with this.

Sanjay Desai

CEO, RBD Engineers

Gurpreet Singh

MD, Pal Shell Cast

We were satisfied with the results, the part count accuracy. So we installed it 100 machines now. So we installed leanworxs on all kinds of machines like CNC turning centers, VMC grinding machines, honing machine leak testing machines. And we were very happy with the ease of connectivity of leanworxs. Like it takes hardly ten minutes for that person to connect to the machine. I can tell you that we are able to reduce the downtime, we are able to improve the productivity. The middle level supervisors and managers are also satisfied with the exact data what they are getting from the leanworx system. 

The quality of data, accuracy of data, timeliness of the data is very, very important. That’s how Leanworxs is helping implementing leanworxs we are no longer discussing the quality of data accuracy of data. Discussion revolves around what can be done to improve the productivity. Looking at the benefit of utilizing and improving the equipment due utilization, the incremental cost. What we incur by paying the subscription is very small and it’s a good value proposition from our point of view.

L Krishnan

MD, TaeguTec India

The good thing about it is we have a big monitoring system on the shop floor with all of the data being captured, so we can catch it every 2 or 3 minutes. Then leanworx itself sends an email out after each first shift, which is determined by the user. And then you can review that with the management team. You can present that in terms of what's running good, what's running bad, what needs improvement, and then you can look, you can take a deep dive on the steps - why it's not working well at the moment. With leanworx, we've kind of tailored a dashboard just to give us the information which we require. So we're monitoring spindle utilization. We have been using leanworx for about three months now, and we've seen significant improvements in terms of our cycle time, our understanding of the spindle utilization. We've seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are running. It's actually helped us to move from 3 shifts down to 2 shifts with more output. So we've moved from about 30% spindle utilization to now over 55% spindle utilization. It's allowed us to put a bonus structure in place which is monitorable.

Gavin Price

MD Aaran1 Engineering

We've been extremely happy with the way that they've worked, which is coming from the way that the utilization of the machines has improved. Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity. So I would definitely recommend leanworxs to others who are doing CNC machining like we are. We are spread over four plants, but can control them all from our office, looking at the data, getting information real time, getting updates and reports every day. It keeps us extremely well connected, very much in control, and able to see what the utilization is at any given point in time. So I would highly recommend leanworxs to others.

Deepak Pinto

MD Zenith Precision

Overall, I see at least 8 to 10% efficiency improvement, especially OEE and the spindle run time. Spindle run time is effective utilization of spindle. There were a lot of idle times. Setup time has been reduced. We can see an improvement of at least 10 to 12% production improvement. Just put in a monitoring system, then the discipline came into picture. Further details came out and we identified the root causes, improved the efficiency. That's how we have implemented, thanks to Leanworx. There is good support, good teamwork and it's affordable.

B.T. Umesh

DGM, CIM Tools

We were satisfied with the results, the part count accuracy. So we installed it on 100 machines. We installed leanworx on all kinds of machines like CNC turning centers, VMC, grinding machines, honing machines, leak testing machines. And we were very happy with the ease of connecting leanworx. It takes hardly 10 minutes for a person to connect to the machine. I can tell you that we are able to reduce the downtime, we are able to improve the productivity. The middle level supervisors and managers are also satisfied with the exact data that they are getting from the leanworx system. The reports are also quite user friendly.

Gurpreet Singh

MD, Pal Shell Cast

With Leanworx we have been able to bring down our machine downtime by about 30% and increase in OEE by 10 to 15%, which is a huge saving. Now we plan to connect all the 24 machines we have through leanworx and get comprehensive data on that. We have been getting fantastic results out of it. The reports that we generate every morning give us a good insight on the productivity and the performance of the operator as well as the machine. I recommend it highly to all the manufacturers who have CNC setups or any machines that can be fitted with this.

CEO,RBD Engineers

Sanjay Desai

L Krishnan

The quality of data, accuracy of data, timeliness of the data is very, very important. That's how Leanworx is helping. After implementing leanworx we are no longer discussing the quality of data or accuracy of data. Discussion revolves around what can be done to improve the productivity. Looking at the benefit of utilizing and improving the equipment utilization, the incremental cost that we incur by paying the subscription is very small and it's a good value proposition from our point of view.

MD, TaeguTec India

Anil Machani

Like earlier, what we used to assume is, we used to trust our operators for any data which is not in line with my actual calculations. The big gap, which we have been cleared off now. So I get a real data right from the machine. So the efficiency point of view earlier, like OEE, we used to say customer, when customer asks, what is your OEE? We say 85%. Are we really at 85%? I don't think so. We know in reality, with the downtime, what we have undocumented downtimes or any other material waiting period. These are all not documented. So this can never. When our one end example, what we saw was it was not crossing beyond 56%, whereas we have been declaring, so the gap is too big. So that got now, after installing this particular IoT, getting into the IoT that materialized into actual usable time, We are pretty close to actual of 85%. In fact, it's 88 when we finally checked the last time. So that's a substantial advantage. What we get or benefit what we get through IoT.

Director & President - Operations, SSS Springs

FAQs

Quick answers to questions you may have

Can’t find what you’re looking for?

Frequently Asked Questions.

Yes. We provide a 5-day free demo, with assistance in installation and usage. Click here to book a live demo with us. 

the installation typically happens within 7 working day from the date of purchase. The time taken to install is not more than a few hours for up to 10 machines. Above 10 machines may take a total installation time of at least 8-10 working days. 

With leanworx you will get to start feeding data from your machines instantly and get the data within minutes from the time of installation. It is that fast. 

We provide a tailored to scale model. Whether you want leanworx to be made available for just 2 machines or 250 machines, we have you covered. 

Through strong firewalls and careful curated systems we ensure security every step of the way. Password protections ensure that the data, reports and alerts are made available only to the intended recipient. We have data security at every stage, from data collection at the machine to viewing the reports and alerts.

 Between 5% and 20% of the benefits. We have multiple modules. You can choose what you want based on your needs, like a restaurant menu. Get in touch, and get surprised by how economical Leanworx is. Click here to know more.

Success

Stories

Elimination of downtime at shift change

Industry:       Automobile Parts Manufacturer 

Problem:       Reduced production capacity by a factor of % due  to machine downtime

Outcome:      Enhanced production capacity and savings of Rs. 15,60,000 per month by reducing machine down  time by 98%

Driving Employee Retention and Efficiency Gains

Industry:       Automobile Parts Manufacturer 

Problem:       Challenges in setting operator incentive schemes due to limited accurate production and efficiency data.

Outcome:      42% reduction in Operators attrition and 19% OEE   Improvement in 3 months.

2 year postponement for acquisition of new machines

Customer:    Manufacturer of machined castings for export-railway parts, off-road vehicles.

Problem:       Inefficient machine utilization, necessitating a massive expenditure for 18 new machines. efficiency data.

Outcome:      Saving of the Rs. 5.6 Cr. CapEx by freezing all new machine purchases owing to improvement in OEE

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