How a manufacturer of hydraulic pumps eliminated downtime, which accounted for 4% of the total time in 24 hours
4% capacity increase without additional capital investment
Introduction of Leanworx effectively provided a capacity increase of approximately 4% without additional capital investment.
Increasing Rs. 24,000 per machine per month, totaling Rs. 2,00,000 per month for all machines.
Leanworx not only enhanced operational efficiency but also delivered significant financial gains for the company.
0 downtime across all 8 machines
The introduction of Leanworx downtime monitoring software resulted in the complete elimination of downtime across all 8 machines.
About Customer
Hydraulic pumps manufacturer with a total of 57 CNC VMCs and HMCs, connected to Leanworx machine monitoring system. Shop works 3 shifts of 8 hours each .
Problem
One hour downtime every day on every machine led to a loss of Rs 26,000 per machine per month.
Solution
Leanworx’s machine monitoring software offers continuous and automatic downtime tracking, providing essential reports for analysis and reduction.
- Reports on late starts and early stoppages, hourly production, produced vs. planned quantities, and cycle details.
- Pareto and pie charts for machine downtime analysis, pinpointing key causes.
- Long-term trends to correlate corrective actions with downtime changes.
- Detailed breakdowns of individual machine downtimes, including start and end times, duration, and reasons.
Results
The introduction of Leanworx downtime monitoring software resulted in the complete elimination of downtime across all 8 machines.
This reduction translated to zero downtime, effectively providing a capacity increase of approximately 4% without additional capital investment.
Increase your profits automatically. Use Leanworx to get accurate and instant data 24/7.
