Industrial Machine Monitoring system- 5 Minute Explanation

Dasarathi G V

Dasarathi G V

Director in Leanworx

Dasarathi has extensive experience in CNC programming, tooling, and managing shop floors. His expertise extends to the architecture, testing, and support of CAD/CAM, DNC, and Industry 4.0 systems.

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An industrial machine monitoring system is designed to  do these:

  • Capture data from machines.
  • Transfer the data to a computer that has software for analyzing the raw data.
  • Report the data to people, or send it to other software or other machines.

Machine monitoring solutions – Wired and wireless machine condition monitoring

The computer can be on-premise, meaning within the physical boundaries of the organization, or on the Cloud. Connection can be via a mobile phone network or via wired or WiFi LAN and broadband. These are the options available for machine data collection.

On-premise system
Sensors on machines send data to a server within your organization. The connection between sensors and the server can be wired or WiFi LAN. Users can see reports on the production monitoring system if they are on the same LAN, from within the shop floor.

Cloud based system
The sensors on machines send data to a Cloud server outside your organization. The connection between sensors on the machine can be direct IOT, via a mobile phone network, by wired LAN or WiFi LAN. Users can see reports from anywhere on earth, on the Web. In the case of the direct IOT via the mobile phone network, there is no IT infrastructure required on the shop floor for data transfer. In the wired or WiFi LAN systems, you need LAN cabling, switches, access points, repeaters, etc. In the on-premise system, you additionally need a server within the organization.

Here are the layouts for various machine monitoring solutions.

Efficient machine monitoring systems - Cloud based

Machine monitoring network – IOT hardware to Cloud via mobile phone network

Machine monitoring network - IOT sensor to cloud via GSM

Machine monitoring network – WiFi LAN to Broadband internet to Cloud

Machine monitoring network - WiFi LAN to cloud

Machine monitoring network – Wired LAN to broadband internet to Cloud

Machine monitoring network - wired LAN to cloud

Leanworx is part of a group of efficient machine monitoring systems that support all the 3 network options above – IOT direct to cloud, WiFi LAN and Wired LAN.

Machine monitoring: on-premise server

Wired LAN to on-premise server

Machine monitoring network - WiFi LAN to on-premise server

Wired LAN to on-premise server

Machine monitoring network - wired LAN to on-premise server

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