Production monitoring system - Features

Leanworx remote machine monitoring system has a variety of dashboards, alerts, historical reports and Andon boards showing current production, part details, downtime, OEE, etc.

Reports of historical data

Different report for various levels of personnel in an organization. On browser – mobile phone, tab or laptop.

Remote machine monitoring - reports

Alerts for immediate action

Remote machine monitoring - alarts

Machines supported by remote machine monitoring system

  • Metal cutting: CNC turning centers, CNC machining centers, sheet metal presses, forging presses
  • Metal forming: sheet metal presses, spring making machines, forging presses
  • Foundry: Core shooter, mould making machine, pouring line, fettling, pressure die  casting
  • Plastics: Injection moulding machine
Remote machine monitoring - machines
Remote machine monitoring - flexible data capture

Flexible data capture options

From machine relays or retrofitted sensors, over GSM. No IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables remote machine monitoring to be deployed in minutes.
From machine’s ethernet port. Works with Siemens, Fanuc, Mazak, Haas, Mitsubishi, Okuma, etc. Supports Fanuc Focas, MTConnect, OPC/UA, Modbus.

Remote machine monitoring - mobile app

Mobile phone app for operator

Shows planned and actual production, downtimes, rejections. Allows operator to enter downtime reason, rejections and rejection reasons.

Data Capture Technology

Over ethernet: Via multiple protocols – Fanuc FOCAS, OPC-UA, MTConnect, Brother, Mitsubishi, Modbus.
Direct, zero IT: From relay signals, via IoT hardware.

Failsafe logic

Remote machine monitoring has complex AI logic to handle process complexities and human errors – problems like multi-pallet machining, high speed production,  operator entry mistakes, user alerting.

Server types

Public cloud, Private cloud, On-premise enterprise.

External interfaces

Easy web APIs to link Leanworx with ERP, planning, maintenance, attendance systems.

Visualization and Reporting

Data compression algorithm for high speed reporting Alerts on Telegram AI algorithms for data cleansing and enrichment.

Cloud compatibility of production monitoring system

Google, AWS, Microsoft Azure
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