Production monitoring system - Features
Leanworx remote machine monitoring system has a variety of dashboards, alerts, historical reports and Andon boards showing current production, part details, downtime, OEE, etc.
Reports of historical data
Different report for various levels of personnel in an organization. On browser – mobile phone, tab or laptop.
- Hourly production, individual cycle and load/unload times
- OEE, A, P, Q, TEEP
- Machine downtimes
- Revenue loss due to downtimes, rejections
- Rejections, rework, measured inspection data
- Consumables usage quantity and cost
- Operator-wise production and performance
- Maintenance incidences, MTTA, MTTR, MTBF
- Long term trends of KPIs
- Multi-plant comparison reports for CEO
Alerts for immediate action
- On mobile and email.
- Production target shortfall
- Abnormal rejections
- Abnormal machine downtime
- Machine breakdown
- Operator absent
- Setup change
Machines supported by remote machine monitoring system
- Metal cutting: CNC turning centers, CNC machining centers, sheet metal presses, forging presses
- Metal forming: sheet metal presses, spring making machines, forging presses
- Foundry: Core shooter, mould making machine, pouring line, fettling, pressure die casting
- Plastics: Injection moulding machine
Flexible data capture options
From machine relays or retrofitted sensors, over GSM. No IT infrastructure, no maintenance, no reconnection when a machine is shifted. Enables remote machine monitoring to be deployed in minutes.
From machine’s ethernet port. Works with Siemens, Fanuc, Mazak, Haas, Mitsubishi, Okuma, etc. Supports Fanuc Focas, MTConnect, OPC/UA, Modbus.
Mobile phone app for operator
Shows planned and actual production, downtimes, rejections. Allows operator to enter downtime reason, rejections and rejection reasons.
Data Capture Technology
Over ethernet: Via multiple protocols – Fanuc FOCAS, OPC-UA, MTConnect, Brother, Mitsubishi, Modbus.
Direct, zero IT: From relay signals, via IoT hardware.
Failsafe logic
Remote machine monitoring has complex AI logic to handle process complexities and human errors – problems like multi-pallet machining, high speed production, operator entry mistakes, user alerting.
